TLK 4500

  • Sealing only
  • Vacuum
  • MAP gas-flushing
  • MAP vacuum-gas
  • Skin
  • Extra-skin
  • Extra-skin on flatboard

The new TLK 4500 tray-sealer from Fabbri Group has been designed and developed around three key concepts: modularity, expandability and integration.

Thanks to its modular and expandable architecture, it can be upgraded and reconfigured over time, evolving alongside the customer’s production needs. It supports multiple packaging technologies: seal-only, modified atmosphere packaging (MAP), vacuum and skin, including applications with protruding products or flatboards.

The quick tooling change system provides additional operational flexibility. Based on PLC technology and equipped with an intuitive operator interface, TLK 4500 can be easily integrated into existing production lines and connected to the customer’s ERP systems.

Compact, ergonomic design, optimised energy consumption and high application versatility complete a solution designed to meet the needs of the modern food industry.

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TLK 4500 can achieve a maximum output of 15 cycles/min in seal-only mode, 12 in MAP and 7 in skin packaging, depending on the characteristics of the product to be packaged and the materials used.

TLK 4500 can package a wide range of food products using seal-only, MAP (vacuum-gas and gas flushing), vacuum and skin technologies, including meat, fish, fresh or frozen ready meals, deli products, dairy products, fresh pasta and more.

Manufactured entirely from stainless steel and corrosion-resistant aluminium alloy, it can be used in any production sector, adapting even to the most demanding working environments.

For format changes, operators are guided step by step by intuitive instructions displayed on the touch-screen. Tooling changes are simple and intuitive, requiring only the replacement of key format-specific components.

The entire operation takes approximately 2 minutes, even for less experienced operators.

TLK 4500 can be configured in single, double or triple lanes to maximise the machine’s potential.

The simple and intuitive interface of TLK 4500’s customisable touch-screen monitor allows all machine functions to be controlled with a single touch. The PLC enables operating parameters for different production runs to be stored, ensuring a high degree of operational flexibility for its category.

TLK 4500 can operate with all the most widely used lid films on the market, even at maximum speeds and in compliance with the highest safety standards. Combined with Fabbri Group lid films, it provides a packaging system with optimised performance.

TLK 4500 can be easily integrated into customers’ automated production lines thanks to optional infeed and outfeed systems.

Like all Fabbri Group packaging machines, TLK 4500 provides multiple access points to its mechanical components, making cleaning and maintenance operations as quick and easy as possible.

TLK 4500 can package trays and flatboards containing products protruding up to 50 mm above the sealing plane.

Fabbri Group is available to design customised tooling to meet specific production requirements.

For TLK 4500, Fabbri Group also offers customisable maintenance contracts covering scheduled and extraordinary maintenance as well as emergency assistance, ensuring a fast and timely response through its direct subsidiaries or officially authorised service centres.

In addition to the packaging machine, Fabbri Group can supply films, routine and extraordinary maintenance services, and spare parts.

TLK 4500 is also available in a wheeled version for greater flexibility of use in production environments.

Try TLK 4500 in MAP or seal-only packaging with the following Fabbri Group films:

Pelid 22

PELid 22 is a co-extruded, low thickness PE or PP sealant monoextruded barrier film for packaging products in a protective atmosphere (meat, fish, cheese, ready meals, fruit, vegetables, etc.).

Pelid 37

PELid 37 is the co-extruded, single-folded barrier film with PE or PP sealant for food packaging in a protective atmosphere, also suitable for use on thermoforming machines (top).

PELid 45

PELid 45 is the coextruded, PE-sealable barrier film ideal for packaging products in a protective atmosphere, such as red meat, white meat, sausages, fish, cheese, fresh pasta, ready meals, fruit and vegetables.

Nature Lid

Nature Lid is the certified compostable lidding film for food packaging in tray sealing and protective atmosphere (MAP/ATP).

Klass Lid

Klass Lid is the high-barrier laminated film for PE and PP trays, designed to ensure freshness, protection and reliable sealing.