Automac Industrial - Gruppo Fabbri


Like all the wrapping machines in the FABBRI HYBRID series, Automac Industrial introduces a new standard of features and performance to the sector, in terms of: Trays, Film, Performance and Connectivity.
Automac Industrial can in fact use trays and stretch film of any type (PVC-based, PE-based, bio-based and compostable film); it is also equipped with devices to obtain the best in terms of winding quality, production speed, timing and format changeover mode.
Automac Industrial has been designed according to INDUSTRY 4.0 requirements and can therefore be connected to factory ERP and MES systems.

The new Fabbri Hybrid range (Automac Dual, Automac Industrial, Automac Ultra) guarantees perfect packaging of fresh and very fresh products with any type of tray (recyclable plastic, bioplastic, cardboard, balsa wood, cellulose pulp, etc.), neutral or printed stretch film (traditional, biobased, compostable) and labelling machine that handles compostable labels.
From now on, adopting a fully compostable packaging or alternating the materials used according to customer requirements will no longer be a problem: retailers and industrial packers will be able to maintain operations without interruption, without the need for technical adaptations and, above all, without additional costs.
Try Automac Industrial in combination with Nature Fresh, the first compostable film for automatic packaging with certification of domestic and industrial compostability according to the EN 13432 Standard: you will be able to maintain operations without interruptions, without the need for technical adaptations and, above all, without additional costs.

Main features
Fast and flexibleThe speed of Automac Industrial is configurable according to the type of product to be packed and the volumes to be produced. The machine can wrap up to 55 packs per minute.
In-line packaging machineAutomac Industrial can be fitted with extended in-feed conveyors and exit conveyor rollers that allow for best integration with the equipment entering and leaving the packaging machine. Automac Industrial is equipped with photocells and connections that allow it to interact with portioning machines and weighing-price equipment.
The machine's infeed can dose the irregular arrival of trays, fitting perfectly in line without the aid of cadencing belts.
Automatic carriage adjustment The automatic adjustment carriage positions itself at the width specified in the wrapping program without requiring operator intervention and therefore without slowing down production.
Automatic adjustment press The automatic adjustment press positions itself at the height specified in the wrapping program without requiring operator intervention, again speeding up format changes.
Side clamps The lateral clamps hold the film in the longitudinal direction, obtaining a stretch on 4 sides and a better quality of the package.
Product exit control The product exit control stops the machine in case of trays accumulation on the downstream line, improving the overall efficiency of the line.
Touch-screen 10"The intuitive interface of the 10" touch screen monitor allows the browsing in the machine menu for viewing and setting the wrapping parameters and recalling or saving the wrapping programs.
The parameters, production reports and programs are also connectable to factory ERP and MES systems: the machine is set up for the application of the requirements of INDUSTRY 4.0.
Devices connection Automac Industrial exchanges signals with the rest of the machines on the line, and also provides the input for connection to the local LAN.
Self-diagnostic propertiesThanks to sophisticated self-diagnostic properties, Automac Industrial can offer continuous production with minimal interruptions.
Electric panel IP54The IP54 electrical panel improves the machine's resistance in wet working environments.
Compatible with all types of traysAutomac Industrial guarantees the wrapping of all types of trays, regardless of their shape, fancy colours and material (plastic, bioplastic, cardboard, wood pulp...). Thanks to numerous dedicated options, optimal wrapping from catering trays to large trays is always guaranteed. The product is packed with particular attention to the sealing on the underside of the tray: the sealing tape on the outlet oven has been designed to optimise the sealing of the film without overheating the tray and the product. The automatically regulated ejector guarantees high packaging speeds even with high trays or with overflowing product, optimising production and eliminating any possibility of trays getting stuck in the machine.
Compatible with any type of filmAutomac Industrial guarantees the perfect packaging of all fresh products with all types of stretch film in both neutral and printed formats (PVC-based, PE-based, bio-based, compostable).
Improved performances with printed filmsThrough the use of printed film, Automac Industrial enhances the appearance and quality of food.
Fabbri's designers are available for advice and to create the most effective layout according to the communication and branding objectives of the customers.
Seven independent access pointsAutomac Industrial has 7 points of access to the internal parts of the machine, which allows for very easy access both for periodic cleaning operations and regular maintenance. The opening of the gull-wing safety guards is particularly useful in the lines where space is limited: once raised, the wings are positioned so as to facilitate film change operations as much as possible. There is nothing under the lift, if part of the product falls from the tray; it lands on the floor without intercepting any part of the machine. This ensures the highest levels of hygiene and safe, easy cleaning.
Safety firstEvery part of Automac Industrial has been designed in compliance with the strictest safety regulations for the operator: all parts of the machine are protected by safety switches for the opening guards, by the appropriate sizing of the covers on the infeed and by reinforced strips on the outfeed oven. There are no sharp edges on the metal parts and the rounded design of the aluminium sides minimises the consequences of accidental impacts when passing close to the packaging machine.
Optimal performance-consumption ratio If there is no product, the machine stops and waits, drastically reducing consumption and wear.
Reel replacement in less than 45 secondsThe reel can be changed in about 45", ensuring an immediate restart of production. The optional "second reel holder" further reduces this time to less than 30". The low weight of the reels manufactured by Fabbri Group can make replacement even easier.
Compressed air not required All machine drives are electric: compressed air is not required and there is no compressor on board the machine.
Extended in-feed conveyors up to 6 m.
Antistatic in-line roller discharge.
Motorized exit conveyors 90°/180°, right/left.
Stainless steel casing.
Photocell for registered printed film.
Support for second reel.
Elevator for big trays.
Solutions for special trays.
Motorized tray turner exit belt.
Server TCP for local network connection.
Other options on request and remote assistance.
Seconds to change format.
Speed. From 25 to 55 packages a minute.
Wrapping programs available.
Min reel width.
Max reel width.
Weight 650 kg.
Max. tray size (L x W x H mm). With lifter A 260 x 400 x 200*
*It is not possible to achieve the three maximum dimensions of the tray at the same time.
Min. tray size (L x W x H mm). With lifter E 120 x 120 x 10
Min. tray size (L x W x H mm). With lifter A 180 x 180 x 10
Max. tray size (L x W x H mm). With lifter E 230 x 320 x 160*
*It is not possible to achieve the three maximum dimensions of the tray at the same time.
Automac Industrial, dettagli - Gruppo Fabbri Automac Industrial, disegni tecnici - Gruppo Fabbri